We specialize in providing expert services for the repair and maintenance of the rubber mixer (Bambary) Machines.

Dismantling of mixer consist of following features
  • Removing Cooling system, Hydraulic system, Pneumatic system & All Lubrication system
  • Removing the flat foam as required
  • Removing the Ram unit
  • Removing the Coupling unit
  • Removing the Chamber unit with Rotors
  • Removing the Gearbox & Motor
Overhauling maintenance of mixer consist of following features

Mixer Body

  • Grinding all hard layer areas
  • Pressure testing mixer chambers ( Top / Bottom )
  • Welding the buffer layer
  • Pressure test up to 15 bars
  • Welding the hard layer
  • Machining & Grinding complete mixer chambers
  • Welding & Grinding the hard layer inside the mixer mouth
    ( Ram weightmoving area )

Rotors

  • Grinding all hard layer areas
  • Welding the buffer layer
  • Water testing
  • Welding the hard layer
  • Rotor tips build up, using cobalt based alloys (Stallite )
  • Grinding & Finishing required diameter
  • Rotor bearings cleaning, Inspection, lubricating & fixing

Ram Weight

  • Welding the ram weight wall
  • Machining the ram weight wall
  • Fill the ram weight bottom surface
  • Welding the final layer
  • Grinding & Finishing
  • Dye penetrant testing ( DP Test ) Dust Seal
  • Re Filling the Dust seal
  • Machining the Dust seal

Re Installation of rubber mixer consist of following features

  • Install the chamber unit with Rotors
  • Install the ram unit, gear box, and main motor.
  • Install the Coupling unit
  • Resetting the Cooling system, Hydraulic system, Pneumatic system & all Lubrication system
  • Resetting the flat foam ( Which were removed )
  • Testing & Commissioning